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Industrial code scanners – which to choose for harsh environments?

Industrial scanners are indispensable tools in harsh environments. Find out how to choose the right devices - from handheld scanners to Machine Vision systems.
Skaner Zebra FS80 umieszczony na bramce skanującej na przenośniku magazynowym w trakcie skanowania kodów na kartonach

Industrial code scanners – which to choose for harsh environments?

Industrial scanners are indispensable tools in harsh environments. Find out how to choose the right devices - from handheld scanners to Machine Vision systems.
Skaner Zebra FS80 umieszczony na bramce skanującej na przenośniku magazynowym w trakcie skanowania kodów na kartonach
Zdjęcie narzędzia do analizy danych WebSentinel urządzenia Datalogic AV7000

Industrial scanners for reading barcodes

Barcode and two-dimensional (2D) code technologies have become a permanent fixture in industry. Whether controlling the circulation of raw materials, the production process or the operation of a warehouse – a code scanner significantly speeds up work and increases its security.

In this article, we outline which devices to choose in order to fully exploit the potential of automatic identification technology, even in harsh environments such as the chemical and metallurgical industries.

Pracownik magazynu skanuje towar skanerem

Heavy duty handheld scanners

Selecting a barcode scanner or a 2D code scanner for industrial applications, it is worth paying attention to a robust, durable housing. The standard in this category of devices is IP65/IP67 waterproofing. This means full protection against dust and resistance to liquids, and in the case of the higher class (IP67) – also the possibility of short-term immersion in water.

Another key feature is the scanning module, which allows fast and precise reading of both 1D and 2D codes – even from several meters away. Depending on your needs, industrial scanners can connect to the central system either wired or wirelessly (Bluetooth, Wi-Fi). This makes them a flexible tool in warehouse logistics and production.

Zebra FS80 – kontrola jakości na linii z oponami w procesie produkcyjnym

Fixed devices - industrial fixed scanners

Stationary industrial scanners are designed for processes that do not require constant operator support. They are ideal for a wide range of industries – from logistics to manufacturing. They can operate in linear, single-plane, omni-directional or image analysis mode.

The most common applications are:

Stationary scanners support warehouse and production automation and manufacturing, increasing process accuracy and facilitating integration with WMS systems.

Wizyjna kontrola jakości na linii produkcyjnej - Zebra machine vision - skanowanie kodu Data Matrix umieszczonego na chipach

Machine Vision - the future of automatic identification

Increasingly, industry is using systems Machine Vision. With digital cameras, sensors and 3D technology, it is possible:

  • Instant reading of large amounts of information (e.g., multiple codes simultaneously),

  • Quality control and verification of correctness of labeling,

  • Supporting robotic systems (e.g., precise robot positioning).

By combining Machine Vision with analytical algorithms, the system not only detects anomalies, but can also predict and prevent them. This solution is part of the trend digital twin and advanced logistics automation.

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Jędrzej Iglewski

Helping the Customers improve their logistics and production by implementing E2E systems.
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